Industrial gear oil

Industrial gearboxes and speed reducers Heavy-duty transmission systems Mining and machinery driving equipment

Relying on China's core lubricating oil manufacturing technology, integrating optimization for heavy-load gear working conditions of petroleum exploitation and supporting equipment, and adopting internationally advanced additive formulas, we create high-quality heavy-load industrial gear oil suitable for global petroleum exploitation. The core technical highlights are as follows to ensure leading product performance and strong adaptability: High-Quality Base Oil Refining and Synthetic Technology: Ordinary types adopt hydrocracked base oil, which is refined through multiple precision processes to remove impurities, sulfur, nitrogen and other harmful substances, with high purity and stable viscosity index; low-temperature synthetic types adopt PAO synthetic base oil, which has excellent low-temperature fluidity and high-temperature oxidation resistance, laying a solid foundation for the core performance of gear oil. High-Efficiency Extreme Pressure and Anti-Wear Additive Formula Technology: Adopting sulfur-phosphorus composite extreme pressure and anti-wear additives, scientifically proportioned, it can quickly form a high-strength extreme pressure lubricating film under heavy-load and high-impact working conditions, effectively resisting tooth surface scuffing, pitting and wear, adapting to the continuous operation needs of heavy-load equipment such as petroleum drilling rig gearboxes, and reducing the equipment failure rate. Temperature Resistance, Anti-Aging and Low-Temperature Anti-Freezing Technology: Adding high-efficiency antioxidants and anti-aging agents to inhibit the oxidation reaction of gear oil at high temperatures, avoiding oil carbonization and thickening, and extending the service life of the oil; for severe cold working conditions in Russia, adding special low-temperature anti-freezing agents and fluidity improvers to optimize low-temperature fluidity, reduce the pour point to below -40℃, and ensure normal startup in extremely cold environments. Anti-Pollution and Anti-Emulsification Technology: Adopting composite detergent dispersants and anti-emulsifiers, which can quickly separate water, sand and other impurities mixed into the oil, prevent oil emulsification and deterioration, and keep the gear oil clean; at the same time, it improves the filterability of the oil, reduces the wear of the gear tooth surface by impurities, extends the service life of gears and equipment, and reduces operation and maintenance costs. Customized Formula Technology: According to the working condition differences of the Middle East, Russia and Tanzania, customized formulas are developed - the Middle East version strengthens high-temperature anti-thickening and anti-sand performance, the Russian version strengthens low-temperature anti-freezing and fluidity, and the Tanzania version strengthens water resistance, anti-pollution and cost performance, realizing precise adaptation of "one formula per region" and meeting the differentiated needs of different markets.

Product Introduction

Heavy-load industrial gear oil for petroleum exploitation is a core lubricating and protective product for the gear systems of petroleum exploitation and supporting equipment such as petroleum drilling rig gearboxes, reducers, conveyors, and crushers. Designed specifically for the harsh working conditions of heavy load, high impact and continuous operation of industrial gears, its core functions are lubrication, cooling, sealing and anti-wear, ensuring efficient and stable operation of the gear system. As the most exported gear oil category made in China to the Middle East, Russia and Tanzania, with L-CKD 220# heavy-load industrial gear oil as the absolute main force, it accurately adapts to complex working conditions such as high temperature, severe cold, high sand and dust, and high load in the three regions with excellent extreme pressure anti-wear, temperature resistance and anti-aging, and anti-pollution performance, compatible with various industrial gear equipment, and is a key supporting product to reduce gear wear, extend equipment service life and reduce operation and maintenance costs, demonstrating the reliability and export competitiveness of Chinese lubricating oil manufacturing.

Types and Characteristics of Equipment

Type

Heavy-duty industrial gear oil Extreme pressure industrial gear oil High-temperature industrial gear oil

Features

Super Extreme Pressure and Anti-Wear, Resisting Heavy-Load Impact: Adding high-efficiency extreme pressure and anti-wear additives (sulfur-phosphorus type), it can form a high-strength extreme pressure lubricating film on the gear tooth surface, effectively resisting tooth surface wear, pitting and scuffing under heavy-load and high-impact working conditions, adapting to the continuous operation needs of heavy-load equipment such as petroleum drilling rig gearboxes and reducers, and extending the gear service life by more than 50%. Excellent Temperature Resistance, Adapting to Extreme Climates: It has good oxidation resistance, anti-aging and anti-thickening performance at high temperatures, avoiding oil carbonization and deterioration, and can work stably in the range of -15℃~60℃; for severe cold working conditions in Russia, low-temperature products can start normally at -40℃~50℃, with good fluidity and no solidification or stratification, perfectly adapting to extreme climates such as high temperature in the Middle East, severe cold in Russia and tropical in Tanzania. Anti-Pollution and Anti-Emulsification, Keeping the System Clean: It has excellent anti-pollution and anti-emulsification performance, which can quickly separate water, sand, metal debris and other impurities mixed into the oil, prevent oil emulsification and deterioration, avoid impurities blocking the oil circuit and wearing gears, keep the interior of the gear system clean, and extend the oil change interval. Stable Viscosity-Temperature Performance, Durable Lubrication Effect: High viscosity index and stable viscosity-temperature performance, small viscosity change in different temperature environments, which can continuously provide uniform and stable lubrication protection for the gear tooth surface, avoid lubrication failure caused by temperature changes, and ensure stable pressure and smooth operation of the gear system. Wide Compatibility and Strong Adaptability: Compatible with various industrial gear equipment, whether closed gearboxes, reducers or gears of different materials (steel gears, cast iron gears), it can be perfectly adapted; it meets GB 5903 and ISO 6743-6 standards, adapts to various imported and domestic petroleum exploitation, mining and infrastructure supporting gear equipment in the Middle East, Russia and Tanzania, and has outstanding export adaptability.

Basic Principles and System Composition

Basic Working Principle

Forms a strong lubricating film to reduce friction and wear under heavy load. Resists high temperature and oxidation to maintain stable performance. Provides extreme pressure protection to prevent gear surface damage.

Overall System Composition

High-quality base oil with excellent thermal stability. Extreme pressure (EP) and anti-wear additives. Anti-oxidation, anti-rust and anti-foam composite additives.

Basic Principles and System Composition

Basic Working Principle The core function of heavy-load industrial gear oil is to provide comprehensive protection for the industrial gear system through four functions of "lubrication protection, extreme pressure anti-wear, cooling and sealing, and cleaning and dispersion", alleviate gear wear under heavy-load and high-impact working conditions, ensure efficient, stable and long-term operation of the gear system, adapt to harsh working conditions of petroleum exploitation, and the specific working principle is as follows: Lubrication Protection: During the circulation of gear oil in the gear system, a uniform lubricating film is formed on the surface of core components such as gear tooth surfaces and bearings, separating the metal contact surfaces, reducing friction resistance and wear during gear meshing, avoiding tooth surface scratches and jamming, extending the service life of gears and bearings, and ensuring smooth operation of the gear system. Extreme Pressure and Anti-Wear: For heavy-load and high-impact working conditions, the extreme pressure and anti-wear additives in the gear oil undergo chemical reactions under the action of tooth surface contact pressure, forming a high-strength and high-toughness extreme pressure lubricating film, which can resist tooth surface scuffing, pitting and wear, prevent gears from being damaged during high-load operation, and ensure stable equipment operation. Cooling and Sealing: During the circulation process, gear oil absorbs the heat generated by gear meshing and bearing operation, and then dissipates the heat into the air through the gearbox radiator, reducing the temperature of the gear system, avoiding oil deterioration and gear deformation caused by high temperature; at the same time, gear oil fills the gear gap to form a sealing oil film, preventing external dust and water vapor from entering the gearbox, ensuring the cleanliness of the gear system. Cleaning and Dispersion: The detergent dispersant in the gear oil can wrap and disperse impurities such as metal debris, sand and dust, and sludge generated by the operation of the gear system, discharge them from the system with oil circulation or deposit them in the filter, keep the gear oil clean, prevent impurities from blocking the oil circuit and wearing the tooth surface, avoid gear system failures, and extend the oil change interval.

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